Routine Maintenance Guide for Split Case Pumps

Release time:

2025-05-23

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Routine Maintenance Guide for Split Case Pumps

Split case pumps are widely used general-purpose equipment. To ensure stable operation and extend their service life,

regular maintenance is essential. Daily care mainly includes pre-operation checks, monitoring during operation,

and scheduled maintenance.

1.Pre-Operation Checks

1.1 Visual Inspection

Check for damage, cracks, or deformation on the pump casing

Ensure the nameplate information is clear and correct

Make sure all bolts, especially at connection points, are tight

 

1.2 Lubrication Check

Verify that grease or lubricating oil is sufficient and clean

Replace oil if it’s degraded or contains impurities

 

1.3 Manual Shaft Rotation

Coupling should rotate freely by hand

If there’s resistance or abnormal noise, check for obstructions or damaged parts

 

2.Maintenance During Operation

2.1 Monitoring Operating Parameters

Ensure flow and head are within rated ranges

Watch for abnormal pressure fluctuations at the pump outlet

Monitor temperature of bearings and motor (typically should not exceed 70–90°C)

2.2 Vibration and Noise Checks

Use a vibration meter to check if vibrations are within the standard range

Abnormal noise could indicate loose components, friction, or cavitation

2.3 Seal Inspection

Mechanical seals: Should show no visible leakage

Packing seals: A few drops per minute are acceptable; excessive leakage requires adjustment or replacement

 

3.Scheduled Maintenance

3.1 Cleaning the Pump

emove dirt, scale, and debris from the pump interior and exterior

Especially important when handling corrosive or particle-laden media

 

3.2 Component Inspection and Replacement

Impeller: Check for wear, corrosion, or cavitation—replace if needed

Bearings: Replace every 1–3 years depending on conditions

Seals: Replace mechanical seals every 1–2 years; check packing seals every 3–6 months

 

3.3 Electrical System Maintenance

Ensure motor wiring is secure and insulation is intact

Use a megohmmeter to check insulation resistance

Verify that starters and protection devices function correctly

 

Summary

 

Proper maintenance ensures high-efficiency pump operation. Regular inspections of lubrication, seals,

vibration, electricals, and key operating parameters can prevent failures, extend equipment life, and reduce operational costs.

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